30 rows · Ceramic Fiber Blanket Wet Wool (WW) is specifically manufactured for insulating complex …
Aug 21, 2017 · Ceramic wool or fiber is known as a “refractory material”, a particular substance that has a heat-resistant property. It primarily consists of aluminum silicate, which includes fiber made from various polycrystalline fibers and molten glass. As an excellent material for insulation, ceramic fiber comes in several different types and can be used for numerous applications.
TaoFibre ® Ceramic Fiber Products. Since 1999, CeramSource Inc has been a key supplier of refractory ceramic fiber insulation products in the United States. Products such as ceramic fiber blanket, ceramic fiber board, and ceramic fiber paper which are all used in industrial high-temperature insulation applications. Above all, our products exhibit high-temperature stability.
Ceramic Fiber Blanket (6# Density, 2300°F), 1 in. Thick x 24 in. Wide x 60 in. Long (Total Of 10 sq. ft.) is used for various applications in the metal, ceramic and glass production industries as well as in fire protection and aerospace applications. Ceramic fiber blankets are made from bulk fibers produced by the most modern spinning process, giving exceptional length and uniform distribution.5/5(21)
Except for a demo I did at the local blacksmith conference, I haven't lit the fire since February. That's what I'd do. Sculpture students have a lot in common with goats, in that they're always dirty, and can destroy pretty much anything in short order. Depending on the chemical composition of the glassy fibre and the time and temperature to which the materials are exposed, different stable crystalline phases may form. ISSN I just picked up a 7gal air tank that I plan to build the forge in. Biodegradability and health profile are the main advantages of those materials. High biosoluble fibres are produced that do not cause damage to the human cell. Products made from AES wool are generally used in equipment that continuously operates and in domestic appliances. Here is a link to his very informative pages on Gas Forges. Sounds good. This article needs additional citations for verification. It's very sad , but I have been working through the backlog of unfinished blades and half finished pieces. Chris Meyer 0 Posted May 29, Personally, I think this is overkill. The Best of Growing Edge. Workshop Receipts Ceramic fiber is a very useful and versatile substance used for containing or controlling high temperatures. My forge is Kaowool inswool , satanite, and ITC In between lies lightweight insulating castable. The use of high-temperature mineral wool enables a more lightweight construction of industrial furnaces and other technical equipment as compared to other methods such as fire bricks, due to its high heat resistance capabilities per weight, but has the disadvantage of being more expensive than other methods. Bibcode : LatJP.. These materials are used in various applications and they come in different types. Satanite is technically a high temperature mortar, but for current purposes it's not significantly different from castable refractory. Refractory Hardware. American chemical engineer Charles Corydon Hall in developed a technology to convert molten rock into fibers and initiated the mineral wool insulation industry in America. Thanks for enlightening me on how the two act differently. Paper - Ceramic wool in paper form is ideal for various insulation purposes. Kevin Cashen has a wealth of info on his website. So just grab whichever is cheapest? BioSoluble Blanket Properties. Blankets are produced in varying dimensions, temperature ratings, and for different applications. This is just for my hobby work. From Wikipedia, the free encyclopedia. They are used in fire doors, furnace insulation, special heat resistant containers and for heating pipes. Register a new account. ISBN Be sure to use the insulation wool as well or you will end up heating the whole forge. Finding the right consistency makes the job a whole lot easier. MrBaz 0 Posted June 11, Wikimedia Commons has media related to Mineral wool. There aren't any special qualities that would make it preferable over another mortar mix. It primarily consists of aluminum silicate, which includes fiber made from various polycrystalline fibers and molten glass. New Series vol. Edited June 11, by MrBaz. What I did is coat the ceramic fiber with Mizzou refractory rather than mortar. This material is highly specialized for the most demanding and extreme temperature requirements. It is also used to prevent the spread of fire. Posted May 29, High-temperature mineral wool is used primarily for insulation and lining of industrial furnaces and foundries to improve efficiency and safety.
Ceramic Fiber Blanket is manufactured from spun ceramic fiber and is needled to provide exceptional handling strength for high-temperature insulation applications. Blanket is typically offered in three standard grades referred to as commercial, High-Purity, and Zirconia grade. All grades are lightweight and thermally efficient resulting in a material that has the advantage of low heat storage and complete resistance to thermal shock. Blankets are produced in varying dimensions, temperature ratings, and for different applications. Our office also supplies a Bio-Soluble blanket which is environmentally friendly. This grade of Ceramic Fiber Blanket contains no binder, additives, or shot content. Material is RCF free and resistant to most corrosive agents in both oxidizing and reducing atmospheres. This material is highly specialized for the most demanding and extreme temperature requirements. Ceramic Fiber Blanket Wet Wool WW is specifically manufactured for insulating complex shapes and services under high hot gas velocities. Material is permeated with inorganic bonding agents and packaged in a clear polyethylene bag to retain the wet binder during shipping and storage. The manufacturing process results in flexible insulation that can be formed to complex shapes in place and air dries to form a hard, rigid structure. Additionally, the material can be cured by immediate exposure to temperature in application. Our blanket is available domestically and internationally. Some of our domestic locations are listed below, please note that inventory and pricing may vary. Visit Store. Benefits Dimensionally stable at high temperatures. Low heat storage and complete resistance to thermal shock. Lightweight and thermally efficient. Applications Furnace repair Furnace, kiln, reformer and boiler linings Furnace door linings and seals Reusable insulation for steam and gas turbines High-temperature kiln and furnace insulation Primary reformer heater insulation High temperature gasketing Expansion joint seals Glass furnace crown insulation Field steam generator lining. Nuclear insulation applications Thermal reactor insulation Flexible high temperature pipe insulation Investment casting mold wrapping Removable casting mold wrapping Removable insulating blankets for stress relieving welding. Pressure and cryogenic vessel fire protection Soaking pit seals High temperature filtration Incineration equipment and stack linings. Strips for gasketing material. BioSoluble Blanket Properties. Wet Wool Blanket Properties. Ready to order? Visit Store Need a size or temperature rating not listed? Need custom strips and shapes? Please contact us for a custom quote and provide associated drawings. If you have any additional questions or need a custom quote our team is always available to help. Average Tensile Strength 4 pcf.
To comply with Wikipedia's lead section guidelines , please consider modifying the lead to provide an accessible overview of the article's key points in such a way that it can stand on its own as a concise version of the article. ISSN Authority control. Refractory Fiber Products. Fire Protection. Matt Bower 3 Posted June 11, BioSoluble Blanket Properties. I'm not meaning to talk down to you, your comment that your family will be near your forge makes me wonder if you have planned for ventilation. No satanite, no ITC, no regulator, no anti-flashback valve. Latvian Journal of Physics and Technical Sciences. High-temperature mineral wool is used primarily for insulation and lining of industrial furnaces and foundries to improve efficiency and safety. As an excellent material for insulation, ceramic fiber comes in several different types and can be used for numerous applications. Interesting info on the refractory coatings. Then coat the castable refractory with ITC Be aware of CO, I know you said that you are going to working open air, but don't get complacent. So just grab whichever is cheapest? It is more efficient than hard castable, though not as durable. They can be used for roofing, walls to surround different heating equipment and other structures that need to be heat resistant. According to a mineral wool manufacturer, the first mineral wool intended for high-temperature applications was invented in the United States in , but was not commercially viable until approximately I can get up to a welding heat in about 3 minutes even if it's only about 4 inches long. Mineral fibers are produced in the same way, without binder. It is widely used as gaskets to hold or keep out high temperatures. Finding the right consistency makes the job a whole lot easier. Satanite is a high temp mortar mix. The company locally here sells refractory mortar at a pretty decent price. Mizzou is a little cheaper if you buy more than five pounds. Wikisource has the text of a New International Encyclopedia article about " Mineral wool ". I had no idea it took longer to heat up a cast forge vs. Most of that time is spent heating the floor, and it's got a coating of Satanite. If I go out and forge hours a day I can produce blade blanks. Applying it to the wool can be frustrating because the wool wants to roll up if the mortar is too thick. Or is the inswool-satanite-ITC still the better way to go? Chris Meyer 0 Posted May 29, Products made of polycrystalline wool can generally be used up to the classification temperature. Just my. Check with Darren Ellis for refractory supplies if you want to purchase in small quantities. ISBN Luke Edited May 29, by jlkilpatrick. These include refractory ceramic fibres, which are used industrially as insulation in high-temperature environments such as blast furnaces , and certain special-purpose glass wools not used as insulating materials. Products made from AES wool are generally used in equipment that continuously operates and in domestic appliances. Hope those links help. It's also constantly breezy here in Colorado. Easily pierced, but just as easily repaired. In between lies lightweight insulating castable. Doug Lester Posted May 29, Already have an account? Because high-temperature mineral wool is costly to produce and has limited availability, it is almost exclusively used in high-temperature industrial applications and processes. OTOH that's 3 hands, right? High alumina refractories are more resistant to flux. Power Generation. Build a safe forge and build as sophisticated a forge as your needs, and our experience and help, can make it. Learn how and when to remove these template messages. I want to do forge welding eventually, but not anytime soon. It's not much, but it keeps the inswool still, and keeps stuff from blowing around. It is also used to prevent the spread of fire.
I was thinking of building a gas forge. I've seen a lot of designs on the net that consist of a steel tank with ceramic wool plastered over with some refractory mortar. This doesn't seem very efficient. That is a really thin layer of mortar. It seems like it wouldn't take much to break through that thin layer accidentally. I have a forge made of cast refractory, and it works very well. I bought mine from the designer, Tim Zowada. Here is a link to his webpage about the Zowada forges , you might find the info there of interest. Kevin Cashen has a wealth of info on his website. Here is a link to his very informative pages on Gas Forges. The mortar coating on the wool is primarily there just to keep the fibers of the wool from going air born. From what I've read casting in that much cement will hold the heat nicely, but it takes forever for the forge to get up to heat, where it's minutes with the wool style forge. My current forge is a few stacked bricks with a propane burner, but I'm working towards building a wool style forge. The principal here is, nothing insulates like "nothing". Open voids, which the wool has, is what gives you your heat-rebounding quality. The satanite is just the protective shell. Easily pierced, but just as easily repaired. If a solid cast furnace starts to crack and crumble, or worse What I did is coat the ceramic fiber with Mizzou refractory rather than mortar. Just as an example, my vertical forge is ready to heat a piece of steel in about seconds, it's almost instant on. I can get up to a welding heat in about 3 minutes even if it's only about 4 inches long. OTOH, my main welding forge takes the best part of 20 minutes to come near a welding heat. It's got a brick floor to resist the flux and a Kaowool top. Most of that time is spent heating the floor, and it's got a coating of Satanite. The upshot is that one is fairly efficient and ready to go right away, and the other burns minutes of gas before it's ready to roll. I take this into account and try to have some small projects to work on while it's coming up to temp. OTOH that's 3 hands, right? That is why I have several forges, they are easy to build and work best if they are tuned for specific tasks. Excluding hard and soft firebrick, there are three choices when talking about lining a forge: hard castable, lightweight insulating castable, and ceramic fiber wool blanket. Each has its place, and it's important to understand their strengths and weaknesses. When durability is a prime concern, nothing comes close to hard castable. The biggest forge I ever made was lined with hard castable. It was built for the art students at the University of Montevallo, where I spent a few years. Sculpture students have a lot in common with goats, in that they're always dirty, and can destroy pretty much anything in short order. It's also a ridiculous gas hog, and takes as much as 30 minutes to get up to welding temp. If fuel economy or portability are considerations, then the wool blanket is king. As has been mentioned, the coating is there to keep the fibers, which soon become brittle, from getting into your lungs if you bump it. The coating is also necessary if you plan to weld in a blanket-lined forge, since the welding fluxes eat through the blanket very quickly, destroying it. Blanket lined forges are by far the most fuel efficient type, since the high insulation factor allows for very fast temperature rise. In between lies lightweight insulating castable. It is more durable that blanket, though not as efficient. It is more efficient than hard castable, though not as durable. It's worth mentioning that "lightweight", in this context, is only in relation to hard castable. It's still pretty heavy once you line a whole forge with a couple inches thickness. Neither a hard, or a lightweight castable forge is particularly portable. Personally, I just can't justify the extra fuel cost associated with a hard castable lining. I like both lightweight castable and blanket as linings, and I've built several of each.